Induction Heat Treating Equipment

Induction Heat Treating Equipment

Induction heat treating equipment is used in the heat treating process to heat metal parts to high temperatures, and then cool them rapidly to improve their strength, hardness, and durability. Induction heating is a process that uses a magnetic field to create heat in the metal parts being treated. The process is fast, efficient, and produces very precise and repeatable results.

The basic components of an induction heating system include a power supply, a coil, and a workpiece. The power supply generates an alternating current (AC) that flows through the coil, creating a magnetic field. The workpiece is placed within the magnetic field, and the alternating current induces eddy currents within the metal, which causes it to heat up. By controlling the power and frequency of the AC current, the temperature of the workpiece can be precisely controlled.

Induction heat treating equipment comes in various sizes and configurations, depending on the size and shape of the parts being treated. Some common types of induction heat treating equipment include:

Induction heating systems: These are typically used for high-volume production of small parts, such as nuts, bolts, and fasteners. They are designed to heat multiple parts simultaneously in a continuous process.

Induction hardening machines: These machines are used to harden specific areas of parts, such as shafts, gears, and bearings. They typically use a single or dual scanning head to heat the specific areas of the part.

Induction annealing machines: These machines are used to soften and relieve stresses in metal parts, typically after they have been hardened or formed. They use a combination of heat and cooling to achieve the desired results.

Induction brazing machines: These machines are used to join two or more metal parts together using a filler material. They typically use a copper coil to heat the parts and the filler material to a high temperature, allowing them to fuse together.

Induction heat treating equipment is widely used in the automotive, aerospace, and manufacturing industries, among others, to improve the performance and durability of metal parts.

Induction Heat Treating Equipment Benefits

Induction heat treating equipment is used to heat and harden various types of metal parts. The benefits of using induction heat treating equipment include:

Faster heating: Induction heating is faster than traditional heating methods, such as gas or electric furnaces, because it directly heats the metal part through electromagnetic induction. This results in a quicker and more uniform heating process, which can significantly reduce cycle times and increase productivity.

Energy efficiency: Induction heating is also more energy efficient than traditional heating methods because it only heats the part being treated, rather than the entire furnace or surrounding air. This reduces energy waste and lowers operating costs.

Precise temperature control: Induction heating equipment allows for precise temperature control, which is essential for achieving consistent and repeatable results. The heating process can be easily adjusted to achieve the desired hardness, temper, or other metallurgical properties.

Reduced distortion: Induction heat treating can also help reduce distortion in the metal parts being treated, as the heating process is localized and does not require the part to be moved or repositioned during heating.

Improved surface hardness: Induction heat treating can produce a harder surface on metal parts compared to other heat treating methods, resulting in improved wear resistance and durability.

Reduced labor costs: Induction heating equipment can be automated, reducing the need for manual labor and increasing efficiency. This can help lower labor costs and improve worker safety.


Induction Heat Treating Equipment

Application

Induction heat treating equipment has a wide range of applications across various industries, including:

Automotive industry: Induction heat treating is used to harden parts such as gears, axles, and crankshafts, which are subjected to high stress and wear. It is also used to heat-treat components such as engine valves and camshafts.

Aerospace industry: Induction heat treating is used to harden critical components in aircraft engines, such as turbine blades and compressor discs, to improve their resistance to wear and fatigue.

Oil and gas industry: Induction heat treating is used to harden drill bits, pipes, and other components used in oil and gas drilling and production.

Medical industry: Induction heat treating is used to produce surgical instruments, orthopedic implants, and other medical devices that require precise metallurgical properties.

Tool and die industry: Induction heat treating is used to harden cutting tools, dies, and molds used in manufacturing processes.

Renewable energy industry: Induction heat treating is used in the manufacturing of wind turbines, solar panels, and other renewable energy components that require heat treatment.

Induction Heat Treating Equipment

Leading the world in induction heating equipment technologies

We design, build and repair high-quality general-purpose, turn-key, and fully automated induction heating equipment. We provide environmentally friendly, flexible long-life solutions for heat treating, forging, shrink fitting, pipe-end heating, and low-frequency applications. We are recognized as a world leader in the industries we service and build products that help our customers succeed. We continue in that spirit today as we partner with customers to develop the next generation of induction technology. The electrification of the automobile and the manufacturing goal of a zero-carbon target process makes induction the perfect solution for heat treating, brazing, forging, and shrink fitting. TY-Inductions experienced team of scientists, metallurgists, engineers, application experts, and aftermarket representatives stand ready to work with you.


Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

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Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

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For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

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We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

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A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

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The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

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Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

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TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

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Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

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Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

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TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

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Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

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A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

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This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

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Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

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