Induction Forging Machine

Induction Forging Machine

An Induction Forging Machine is a specialized machine that uses induction heating to heat and form metal parts. The machine typically includes an induction heating coil, a power supply, and a control system. The metal part to be forged is placed within the induction heating coil, where it is heated by the electromagnetic field generated by the coil. Once the metal is heated to the desired temperature, it is removed from the coil and placed in a forging die, where it is shaped into the desired form through hammering or pressing.

The machine is typically used for mass production of consistent quality of metal parts in industries such as automotive, aerospace, tool and die, energy, construction, medical and food industry. The machine can be used for heating and forming various types of metal parts, including steel, aluminum, copper, and brass.

Induction Forging Machine


Induction Forging Machine

Advantage



There are several advantages of using an induction forging machine:

High efficiency: Induction heating is a very efficient method of heating metal, as it heats the metal directly rather than heating the surrounding air or furnace.

Fast heating times: Induction heating allows for fast heating times, as the metal can be heated to forging temperatures in a matter of seconds.

Precise temperature control: Induction forging machines have precise temperature control, allowing for consistent and accurate forging.

Reduced energy consumption: Induction heating requires less energy than other heating methods, which can help to reduce overall energy costs.

High accuracy and repeatability: Induction forging machines have the ability to maintain consistent and accurate heating patterns, which results in high-quality forgings.

Versatility: Induction forging machines are versatile and can be used to forge a wide variety of metals, including steel, copper, aluminum and more.

Reduced pollution: Induction heating does not produce harmful byproducts such as smoke and fumes, which can help to reduce pollution in the work environment.

Application



There are several applications for induction forging machines:

Automotive parts: Induction forging machines are commonly used to produce parts for the automotive industry such as gears, shafts, and axles.

Aerospace parts: Induction forging machines are also used to produce parts for the aerospace industry such as turbine blades, landing gear components, and structural parts.

Industrial machinery: Induction forging machines are used to produce parts for industrial machinery such as pumps, valves, and compressors.

Power Generation: Induction forging machines are also used to produce parts for power generation such as turbine rotors and stators, generator shafts and more.

Medical devices: Induction forging machines are used to produce parts for medical devices such as surgical instruments and orthopedic implants.

Hand tools: Induction forging machines are also used to produce hand tools such as hammers, pliers, and wrenches.

Consumer goods: Induction forging machines are used to produce parts for consumer goods such as bicycles, sporting equipment, and kitchen utensils.

Defense & Weapon systems: Induction forging machines are used to produce parts for defense and weapon systems such as firearm parts, tank tracks and more.

Induction heating equipment can be used in a variety of industries

Manufacturing and metalworking

Automotive and transportation

Aerospace and defense

Medical and dental

Food and beverage

Heat treating and surface hardening

Energy and power generation

Electronics and semiconductors.


For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

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We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

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Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

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The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

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Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

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TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

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Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

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Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

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TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

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A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

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Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

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This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

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Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

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A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

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Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

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