This Complete Induction Hardening System for Excavator Bucket Pins is a specialized equipment designed and produced by TY Induction for our customers in manufacturing and serving heavy machinery in construction industry. These pins play a crucial role in the performance and longevity of excavators. Induction Heat Treatment increases the strength and durability of excavator bucket pins.
A Complete Induction Hardening System for Excavator Bucket Pins is a specialized equipment designed and produced by TY Induction for our customers in the machinery industry. These pins play a crucial role in the performance and longevity of excavators. Induction Heat Treatment increases the strength and durability of excavator bucket pins.
This Complete Induction Hardening System for Excavator Bucket Pins includes eight (8) items: an IGBT Induction Power Converter, an output transformer, an induction coil, a quenching coil, a CNC quenching system, a closed-loop cooling system for both induction power converter and Quenching media, a CNC control system and an UPS power.
The Induction Power Supply generates high-frequency alternating current, which is supplied to the output transformer further to induction coil. The coil is designed to produce an intense electromagnetic field, which is responsible for heating the surface of the excavator bucket pins inside coil.
A bucket pin is precisely positioned inside the induction coil during the Induction Heat Treating process. Once the Induction Hardening Equipment starts up, the induction coil starts moving progressively and electromagnetic field generated by the coil rapidly heats the surface layer of the pin.
After reaching the desired temperature, the quenching system starts to work. The pin is quickly cooled with quenching media sprayed from the quenching coil, which usually contains a specialized quenching medium such as oil, water or polymer. Rapid cooling of the heated surface helps transform the metal structure and form a hardened layer. The quenching process significantly improves the hardness, wear resistance and overall strength of the excavator bucket pin. CNC Control systems in Induction Heat Treatment systems precisely regulate the heating and cooling processes. Operators can set specific parameters such as heating time, temperature and traveling speed of induction coil, flow and pressure of quenching medium for consistent and optimized hardening pattern.
Our induction hardening system is engineered to be compatible with various models of excavators, accommodating different sizes and types of bucket pins commonly used in the industry. The system's flexibility allows for adaptation to different specifications, ensuring broad compatibility.
TY induction hardening system can be customized to meet specific requirements and preferences, allowing clients to tailor the solution to their unique needs.
Optional features and configurations are available to accommodate different applications and production environments.
●Technical Support and Training:
Comprehensive technical support is provided with the purchase of our induction hardening system, including assistance during installation and ongoing maintenance.
●Warranty and Maintenance:
We offer a robust warranty for our induction hardening system, providing clients with peace of mind regarding product reliability.
Clear and recommended maintenance procedures are provided, and regular maintenance intervals are defined to keep the system in optimal condition.
●Ease of Integration:
The system is designed for easy integration into existing manufacturing processes, minimizing disruption and downtime.
User-friendly interfaces and controls simplify the integration process, and our team provides training and support for a smooth transition.
Unlock unparalleled durability with TY's Turnkey Induction Hardening System for Excavator Bucket Pins. We specialize in providing complete solutions, catering to construction equipment maintenance services and excavator manufacturers, heavy machinery parts supplier, ect. worldwide. Contact us right now!
30 to 200mm
80mm to 4000mm
4 to 5mm
55 to 60HRC
l Induction hardening is a reliable and efficient method to enhance the durability and performance of Excavator Bucket Pins
l Fast processing and no holding time required, resulting in higher productivity
l No scaling or decarburization
l Greater case depth up to 10 mm
l selective hardening
l High wear and fatigue resistance
l Reducing maintenance costs and downtime
l Easy operation and control