Induction Hardening Equipment

Induction Hardening Equipment

Induction hardening equipment is a type of induction heating equipment that is used to harden the surface of metal components. It works by passing an alternating current through a coil, which creates a magnetic field. When a metal component is placed in this field, eddy currents are generated within the metal, which in turn generates heat. This heat is used to raise the temperature of the surface of the metal to a level where the microstructure of the metal changes, resulting in a harder surface.

The equipment typically consists of several components, including:

Power supply: This generates the alternating current that is used to create the magnetic field.

Induction coil: This is the component that creates the magnetic field and generates the heat in the metal component.

Control system: This controls the power supply and induction coil to ensure that the heating process is precise and consistent.

Cooling system: This cools the induction coil and power supply to prevent overheating.

Workpiece handling system: This is used to move the metal components in and out of the induction coil and to position them correctly for heating.

Monitoring and diagnostic system: This monitors and records the performance of the induction hardening equipment and provides diagnostic information to help maintain the equipment.

Induction hardening equipment can be used to harden a wide range of metal components, including gears, shafts, crankshafts, and other parts that require increased surface hardness for improved wear resistance and increased service life.

Induction Hardening Equipment

Induction Hardening Equipment

Application



Induction hardening equipment is used in a variety of industries and applications, including:

Automotive: Hardening the gears, shafts, and other components in cars and trucks.

Aerospace: Hardening the gears and other components in aircraft and helicopters.

Agriculture: Hardening the gears and other components in farm equipment such as tractors and combine harvesters.

Power generation: Hardening the gears and other components in power generation equipment such as turbines and generators.

Oil and gas: Hardening the gears and other components in drilling and extraction equipment.

Mining: Hardening the gears and other components in mining equipment such as drills and excavators.

Machine tools: Hardening the cutting tools and dies used in manufacturing processes.

Construction: Hardening the gears and other components in construction equipment such as excavators, bulldozers, and cranes.

Defense: Hardening the gears and other components in military equipment such as tanks and armored vehicles.

Medical: Hardening the gears and other components in medical equipment such as CT scanners and MRI machines.

In general, induction hardening equipment is often used in any industry where parts are subjected to high loads, wear, and tear, and where improved wear resistance is needed.


Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

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TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

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Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

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We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

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For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

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A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

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Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

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TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

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Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

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A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

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Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

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Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

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This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

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The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

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Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

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