Induction Hardening Machine Manufacturer

Induction Hardening Machine Manufacturer

An Induction Hardening Machine is a type of induction heating equipment that is used to harden the surface of metal components. It works by passing an alternating current through a coil, which creates a magnetic field. When a metal component is placed in this field, eddy currents are generated within the metal, which in turn generates heat. This heat is used to raise the temperature of the surface of the metal to a level where the microstructure of the metal changes, resulting in a harder surface. Induction hardening machines can be used to harden a wide range of metal components, including gears, shafts, crankshafts, and other parts that require increased surface hardness for improved wear resistance and increased service life.

Application

Induction hardening machines are used in a variety of applications, including:

Automotive: Induction hardening is used to increase the surface hardness of crankshafts, camshafts, and other parts in internal combustion engines to improve wear resistance and prolong the service life of the parts.

Aerospace: Induction hardening is used to harden the surfaces of gears, shafts, and other parts used in aircraft and missiles to improve their strength and durability.

Manufacturing: Induction hardening is used to harden the surfaces of tools and dies used in manufacturing to improve their wear resistance and prolong their service life.

Power Generation: Induction hardening is used to harden the surfaces of gears and shafts used in power generation equipment, such as wind turbines and hydroelectric generators, to improve their strength and durability.

Medical Devices: Induction hardening is used to harden the surfaces of surgical instruments, dental implants, and other medical devices to improve their wear resistance and prolong their service life.

Construction: Induction hardening is used to harden the surfaces of excavator teeth, drilling bits, and other parts used in construction equipment to improve their wear resistance and prolong their service life.

Induction hardening machines can be used to harden a wide range of metal components, including gears, shafts, crankshafts, and other parts that require increased surface hardness for improved wear resistance and increased service life.

Induction Hardening Machine Manufacturer

Induction Hardening Machine Manufacturer

Advantage

There are several advantages of using induction hardening over other methods of hardening metal surfaces:

Precision: Induction hardening allows for precise control over the heating process, enabling operators to achieve a consistent and uniform hardened surface on the metal components.

Speed: Induction hardening is a fast process, which makes it suitable for mass production and high-volume applications.

Efficiency: Induction hardening is a highly efficient process, as it only heats the surface of the metal component and not the entire piece, which saves energy.

Repeatability: Induction hardening process is repeatable, which means that the same results can be achieved multiple times.

Versatility: Induction hardening can be used to harden a wide range of metal components, including gears, shafts, crankshafts, and other parts that require increased surface hardness for improved wear resistance and increased service life.

Safety: Induction hardening is a relatively safe process, as it does not require the use of high temperatures or open flames, which reduces the risk of fire and other hazards.

Cost-effective: Induction hardening is a cost-effective process, as it requires less energy and labor than other methods of hardening metal surfaces.


This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

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Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

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Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

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TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

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A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

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TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

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Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

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Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

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Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

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Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

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Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

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For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

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We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

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The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

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A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

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