Induction Hardening Machine Manufacturer

Induction Hardening Machine Manufacturers

Induction hardening equipment is used to harden the surface of metal parts through the use of electromagnetic induction. This process involves heating the surface of a metal part to a high temperature using an alternating magnetic field, and then rapidly quenching it with a cooling medium, such as water or oil.

The basic components of an induction hardening equipment include an induction power supply, a workpiece handling system, and an induction heating coil. The induction power supply generates the alternating magnetic field that heats the surface of the metal part, while the workpiece handling system moves the part through the heating process. The induction heating coil is designed to concentrate the magnetic field on the surface of the metal part, ensuring that the desired area is heated to the appropriate temperature.

There are several types of induction hardening equipment, including single-shot systems, continuous systems, and scanning systems. Single-shot systems are designed to harden one specific area of a part, while continuous systems are designed to harden the entire surface of a part. Scanning systems use a moving induction coil to heat specific areas of a part, allowing for precise control over the hardening process.

Induction hardening equipment is commonly used in the automotive, aerospace, and manufacturing industries to increase the wear resistance and durability of metal parts. It is an effective way to extend the life of parts subject to high levels of stress and friction, such as gears, crankshafts, and bearings.


Induction Hardening Machine Manufacturer

Induction Hardening Equipment Benefis

Induction hardening equipment is used to improve the hardness and durability of metal parts through a heating process. Here are some of the benefits of using induction hardening equipment:

Increased hardness: Induction hardening equipment can increase the hardness of metal parts, making them more durable and resistant to wear and tear.

Precision heating: Induction hardening equipment can heat specific areas of a metal part without affecting the surrounding areas, allowing for precise and accurate hardening.

Faster process: Induction hardening equipment can heat metal parts quickly, reducing the overall time it takes to harden the parts.

Reduced distortion: Induction hardening equipment can reduce distortion in metal parts, as the heating process is localized and does not cause the entire part to expand or contract.

Energy efficiency: Induction hardening equipment uses less energy compared to other hardening methods, making it a more environmentally friendly and cost-effective option.

Improved surface finish: Induction hardening equipment can improve the surface finish of metal parts, making them smoother and more aesthetically pleasing.

Customizable hardening patterns: Induction hardening equipment can create custom hardening patterns on metal parts, allowing for specific areas to be hardened to different depths and hardness levels.

Application

Induction hardening equipment has a wide range of applications in various industries. Some of the common applications include:

Automotive industry: Induction hardening equipment is commonly used to harden the surfaces of automotive parts such as gears, camshafts, crankshafts, and axles.

Aerospace industry: Induction hardening equipment is used to harden turbine blades, engine components, and other parts that require high strength and durability.

Manufacturing industry: Induction hardening equipment is used in the manufacturing of various machinery components such as shafts, bearings, and gears.

Oil and gas industry: Induction hardening equipment is used to harden drill bits and other drilling components used in the oil and gas industry.

Medical industry: Induction hardening equipment is used to harden surgical instruments and other medical devices.

Agricultural industry: Induction hardening equipment is used to harden agricultural tools such as plowshares, tiller blades, and cultivator tines.

Power generation industry: Induction hardening equipment is used to harden components such as turbine blades, generator shafts, and other power generation equipment parts.

Induction Hardening Machine Manufacturers


Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

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The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

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Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

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Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

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TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

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Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

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Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

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A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

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We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

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This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

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For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

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A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

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TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

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Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

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Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

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