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Billet/Bar Induction Total Heating Equipment

Induction Heating Equipment

Billets range from Φ25 to Φ150 and temperature range from 900℃ to 1300 ℃ can be performed by this induction heating line.

Induction heating is widely used to heat metals prior to hot forming by forging. Progressive multistage horizontal heating is popular for small- and medium-size billets (usually less than 150 mm in diameter)

TY Induction Billet Heating Systems for Forging enables today’s forging plants to heat up rapidly material while ensuring uniform temperature and high efficiency.

TY Induction can offer a complete Billet Total Heating Induction Equipment with full-automatic or Semi-automatic material handling machine, water cooling system and temperature control. TY Induction Power Supplies use IGBT technology and LC series resonant circuit. 100% launch up under any load conditions and 24 hours operation. Self-Diagnostics with Fault LED’s & Alarm Indicator.

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Photos

Dual Heating Station for Same Size Billets
Billet Total Heating Induction System
Auto Loader & Feeder
Fast Hot Billets Extractor
Billets Infeed Pushing
Induction Heating Machine
Induction Power Supply (1500kw)
Inductor (1m to 6m)
Main Control Panel
Power Range 100kw to 1500kw

TY Induction induction heating machines are widely used in mechanical forging heating processing, industrial heat treatment manufacturing, tool induction brazing manufacturing, food heating processing and other fields. Based on the principle of induction technology updating and customer demand, TY Induction has been striving to produce industrial induction heating equipment with its own characteristics and independent core technology in the induction heating industry. With the renewal of induction heating equipment from generation to generation, and our rich experience in induction heating industrial applications, we provide high quality industrial induction heating equipment to end customers worldwide

The difference between medium and high frequency induction heating equipment

Different frequencies

Induction heating equipment with a frequency of 1-10Khz is usually considered as medium frequency induction heating equipment, and induction heating equipment with a frequency of 50Khz or more is considered as high frequency induction heating equipment.

Different quenching depths

The quenching depth of the two is different depending on the frequency of the induction heating equipment. The quenching depth of medium frequency induction heating equipment is generally 3.5-6mm, while the quenching depth of high frequency induction heating equipment is 1.2-1.5mm.

Different heat transmission diameter

Medium-frequency induction heating equipment has great advantages in the heat transmission of workpieces. It is mainly used for the heat transmission heat treatment of workpieces. The workpiece with a diameter of 45-90mm can be subjected to a transheat heat treatment. However, high frequency induction heating equipment can only dilute thin and small workpieces.

Induction heating VS other heating methods

Induction heating differs from some common heating methods in that it does not rely on convection and radiation to transfer heat to the surface of the product. Instead, heat is generated on the surface of the product by an electric current, and then transferred from the surface to the product by heat conduction. The depth of direct heating using induction current depends on the electrical reference depth.

Unlike some combustion methods, induction heating can be precisely controlled independent of batch size. By varying the current, voltage and frequency of the induction coil, fine-tuned engineering heating can be achieved, making it ideal for precision applications such as surface hardening, tempering and annealing. High precision heating is critical for critical applications such as automotive, aerospace, fiber optics, ammunition bonding, wire hardening and spring wire tempering. Induction heating is well suited for specialty metal applications involving titanium, precious metals and advanced composites. The precise heating control provided by induction is unmatched. In addition, utilizing the same heating principles as vacuum crucible heating applications, induction heating can be applied continuously in the atmosphere. An example is bright annealing of stainless steel tubes.

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Why Induction Heating?

Induction heating is easy to set up, offers fast heat-up times, and provides superior heating efficiency, accuracy, and part temperature uniformity. In addition, induction offers safety advantages over open flame and resistance heating methods.

Applications

Preheating and maintaining weld temperatures

Hydrogen baking

Post-weld heat treatment (PWHT) up to 1450° F

Cold shrink fit-up processes

Various other applications requiring heat

Industries

Oil and gas

Structural

Power Plants

Petrochemical/refineries

Process/Power Pipelines

Pressure Vessels

Shipyards

Mining

This highly efficient technology uses non-contact heating to induce heat electromagnetically rather than using a propane torch or resistance heating. By induction, the part becomes its own heating element, heated from within. This makes induction very efficient because very little heat is lost in the process.

Secification

Line Model	TYMF
Output Power	100kw to 1000KW
Output Frequency	0.5KHz to 12KHz
Power Input	342V-430V, 3ph, 50/60hz
Capabilities	Up to 5000kg(11023lbs)/hr