Remelting Unit for Metal Sample Preparation

The Remelting Sample Preparation Machine is a kind of induction melting furnace. The machine will be used for prepare metal monolithic samples for subsequent X-Ray spectral analysis or emission analysis and direct reading spectrometer.  The Remelting Unit for Metal Sample Preparation designed and manufactured by TY Induction includes centrifugal casting device, High Frequency Induction Heating Power Supply with output power of 3.5kW which is mounted together with the under protective gas and under vacuum working induction melting furnace in a compact housing.

Most samples can be re-melted as long as they are powdery, shaving, glanular and columnar within a certain size range. The Remelting Unit for Metal Sample preparation was developed for semi-finished product sampling in the steel industry and is best suited for sampling of most ferroalloys. The centrifugal casting method is to instantly throw the molten sample into a mold of a vertain shape and size and a suitable material by centrifugal rotation.

Remelting Unit for Metal Sample Preparation Application

Precision and Accuracy: Achieving Reliable Results

In the realm of spectral analysis, precision and accuracy are paramount. TY INDUCTION's Remelting Unit for Metal Sample Preparation excels in providing precise control over sample preparation parameters. Whether it's size reduction, dilution, or mixing, our equipment minimizes errors and variability in analysis, ensuring reliable and consistent results for our customers' critical applications.

Versatility and Compatibility: Adaptable Solutions for Diverse Needs

Our spectral analysis sample preparation equipment is designed with versatility and compatibility in mind. From XRF Fusion Machines to analytical sample preparation tools, TY INDUCTION offers solutions that cater to a wide range of sample types and analysis techniques. Whether your samples are solid, liquid, or gas, our equipment is adaptable to meet your specific needs, ensuring compatibility with various spectral analysis instruments and methods.


Automation and Throughput: Streamlining Operations

At TY INDUCTION, we understand the importance of efficiency and throughput in sample preparation workflows. Our induction heating systems can be seamlessly integrated into manual assembly processes or fully automated production lines, streamlining operations and maximizing productivity. With our automation capabilities, you can expect increased throughput and efficiency, allowing you to focus on achieving your analytical goals with ease.


Ease of Use and Maintenance: Hassle-Free Operation

Ease of use and maintenance are integral aspects of our spectral analysis sample preparation equipment. Our user-friendly interfaces and intuitive controls make operation straightforward, while our streamlined maintenance procedures ensure minimal downtime. With TY INDUCTION, you can trust that your equipment will operate reliably and efficiently, allowing you to focus on your core analytical tasks without unnecessary hassle.


Experience the TY INDUCTION Difference

Experience the TY INDUCTION difference in spectral analysis sample preparation equipment. With our commitment to precision, versatility, automation, and ease of use, we empower you to achieve reliable results with confidence. Trust TY INDUCTION to be your partner in unlocking new possibilities in spectral analysis technology.


Remelting Unit for Metal Sample Preparation


Photos

  • Remelting Furnace for X-ray Spectral Analysis

    Remelting Furnace for X-ray Spectral Analysis

  • Crucibles and Molds

    Crucibles and Molds

  • Induction Melting

    Induction Melting

  • Prepared Samples

    Prepared Samples

Secification

Power InputAC220V/50HZDuration of the melting cycle and pouring the sample2 min/pc 
Max. Output power 3.5kwQuantity per time1pc
Current Regulate 35A to 165ACentrifuge rotation speed500 to 900   revolutions/minute
Time Regulate 0s to 999sRotation Radius230mm
 Cooling Water 0.1 to 0.3MPaChamber AtmosphereVacuum + Argon   protection



Similar Cases

  • Remelting Unit for X-ray Spectral Analysis

    Remelting Unit for X-ray Spectral Analysis

  • Centrifugal Casting Sample Preparation

    Centrifugal Casting Sample Preparation

  • Centrifugal Casting and Remelting

    Centrifugal Casting and Remelting

  • Induction Remelting Unit

    Induction Remelting Unit

Features

  • During the heating process, vacuum pumping and argon protection can be performed to prevent sample oxidation

  • The melting of sample is done by induction heating power supply

  • Induction Remelting Unit PLC controlled and Touch Panel HMI

  • Can control and setting parameter: vacuum pumping, argon gas flow, induction power supply, temperature holding time, casting time, control and display flow of cooling water

  • Good protection: overcurrent, overvoltage, overtemperature and water shortage

  • Flux can be either pure iron or full sample

  • The whole metal sample preparation process is safe and reliable. The operator puts the sample, closes the cover, sets the program, and clicks the start button to complete the whole process automatically and then opens the cover.

  • Various crucible and mold shapes and materials are designed according to the sample melting conditions.

  • The ceramic crucibles and graphite crucibles we design and produce are resistant to high temperature and thermal shock.

  • The inner layer of the ceramic crucible is coated with zirconia to prevent the contamination of the sample, and guarantee the sample preparation yield.

  • Reduced the cost of sample preparation.


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