800kW Induction Forging System for Construction Machinery Parts
September 18, 2026
800kW Induction Forging System for Construction Machinery Drive Shaft
Construction machinery drive shafts are critical load‑bearing components for excavators, loaders and heavy‑duty off‑highway equipment. Subject to continuous torque transmission and cyclic impact loads, these long shaft forgings demand strict metallurgical consistency from billet heating through the forging process. TY Induction introduces advanced IGBT‑based Induction Heating Systems dedicated to induction forging of construction machinery drive shafts, delivering high‑efficiency, repeatable heating performance for long steel forging billets
Traditional furnace heating remains widely adopted by forging workshops yet brings well‑known drawbacks: long heating cycles, severe surface oxidation and decarburization, and uneven temperature distribution across long billets. Poor temperature consistency directly creates unstable microstructure, higher reject rates and extra machining work for finished drive‑shaft forgings. As global forging manufacturers pursue lean, low‑emission production, Induction Heating Machines have become a preferred upgrade path for billet through‑heating before forging.
TY Induction’s Induction Heaters rapidly heat alloy‑steel billets to target forging temperatures ranging from 1100°C to 1200°C. The solution achieves uniform temperature across the full length of workpieces, preparing billets ready for subsequent forging operations. The complete Induction Heating Equipment integrates every core functional unit for automated production. It includes an 800 kW Induction Power Supply/Generator, induction coil with support cabinet, auto loader and feeding chain conveyor, fast automatic extraction unit, automated discharge and rejection mechanism for in‑line quality control, PLC control cabinet with HMI human‑machine interface, infrared thermometer and closed‑loop water cooling system.
Each subsystem works cooperatively for continuous unmanned operation. Raw billets are loaded automatically, conveyed into the induction coil for rapid through‑heating. Once reaching target temperature, hot glowing billets are quickly extracted from the induction coil. Billets failing temperature inspection will be diverted via the rejection device, while qualified hot billets are discharged toward forging presses. Real‑time temperature monitoring by infrared thermometers feeds data back to the PLC control system, forming closed‑loop regulation to stabilize heating parameters for different billet diameters and lengths.
This set of Induction Heating Systems brings tangible advantages for forging enterprises. Shortened heating cycles improve production throughput. Low oxidation and decarburization preserve workpiece surface quality and reduce material loss. Precise temperature control guarantees stable metallurgical structure for drive‑shaft, axle shaft and other long‑shaft forgings. Full automation covers feeding, heating and discharging workflows, lowering labour involvement. All core parameters can be adjusted to match custom billet specifications for diverse construction‑machinery component projects.
“Many forging customers struggle with inconsistent heating quality for long billets of construction machinery transmission parts,” commented the technical director at TY Induction. “Our Induction Forging Solution addresses real‑world pain points in forging workshops. By combining proven IGBT power technology and full‑line automation, our Induction Heating Equipment helps manufacturers boost product qualification ratio while cutting energy consumption.”
The production line is optimized for construction machinery drive shafts, axle shafts and a wide range of long‑shaft forgings. Forging workshop owners and project managers sourcing reliable Induction Heating Equipment are welcome to connect with TY Induction to discuss custom requirements for Induction Forging projects.
About TY Induction
TY Induction specializes in R&D and manufacturing of induction heating machines, induction heating systems and custom induction heaters for forging, heat treatment and metal thermal processing industries. The company supplies standard and tailor‑made induction heating equipment to global forging factories, focusing on long‑billet heating for automotive and construction‑machinery forgings.
Website: www.ty-induction.com
Contact: sales@ty-induction.com, lixia@ty-induction.com, tania@ty-induction.com
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